Daily Inspection Checklist for Crane Hooks
The following is a daily checklist for crane hooks , covering key safety points to ensure normal operation of the equipment and safe operation:
1. Visual inspection
-
Cracks or deformation : Check the hook surface, hook neck, threads and other parts for cracks, bends or plastic deformation.
-
Wear : Measure the hook opening (compare with the original size, if it exceeds 10% , it should be scrapped).
-
Corrosion : Check for rust or corrosion, especially paying attention to the stress-bearing parts (if the cross-section wear caused by rust is ≥ 5%, it needs to be replaced).
-
Clear markings : Make sure the rated load markings on the hook are clearly readable.
2. Inspection of rotating parts
-
Rotation flexibility : Test whether the hook bearings or rotating parts are stuck to ensure smooth 360° rotation.
-
Lubrication condition : Check whether lubrication is sufficient and add grease if necessary (according to manufacturer's requirements).
3. Safety device inspection
-
Anti-unhooking device : confirm that the tongue (safety card) is intact, the spring is effective, and it can close automatically and lock reliably.
-
Nut or locking device : Check whether the hook nut is loose and whether the anti-loosening gasket is ineffective.
4. Check the connection parts
-
Pulley block/crossbeam : Check whether the connecting pins and bolts between the hook and the pulley block and the crossbeam are worn or loose.
-
Wire rope or chain : Make sure the rope ring and shackle connected to the hook are not deformed, worn or cracked.
5. Functional testing
-
No-load test : raise and lower the hook to observe if there is any abnormal noise or jamming.
-
Load test (regularly): Daily inspection can observe historical records. If hidden dangers are found, a static load test with 1.25 times the rated load is required .
6. Recording and Disposal
-
Inspection records : Fill out the inspection form and record any abnormalities (such as cracks, excessive wear, etc.).
-
Immediate deactivation criteria : Deactivate and replace if the following problems are found:
-
cracks or permanent deformation.
-
The opening increased by more than 10% .
-
The wear of the dangerous section reaches 5% .
-
Precautions
-
Inspection frequency : Inspection is required before each shift, and inspection frequency should be increased after intensive use.
-
Tool assistance : Use a magnifying glass (to check for cracks) and a caliper (to measure wear) when necessary.
-
Compliance basis : Refer to the lifting hook standard "GB/T 10051.1-2010".
Through systematic inspection, accidents of hook breakage or unhooking can be effectively prevented, ensuring the safety of lifting operations.
The following is a daily checklist for crane hooks , covering key safety points to ensure normal operation of the equipment and safe operation:
1. Visual inspection
-
Cracks or deformation : Check the hook surface, hook neck, threads and other parts for cracks, bends or plastic deformation.
-
Wear : Measure the hook opening (compare with the original size, if it exceeds 10% , it should be scrapped).
-
Corrosion : Check for rust or corrosion, especially paying attention to the stress-bearing parts (if the cross-section wear caused by rust is ≥ 5%, it needs to be replaced).
-
Clear markings : Make sure the rated load markings on the hook are clearly readable.
2. Inspection of rotating parts
-
Rotation flexibility : Test whether the hook bearings or rotating parts are stuck to ensure smooth 360° rotation.
-
Lubrication condition : Check whether lubrication is sufficient and add grease if necessary (according to manufacturer's requirements).
3. Safety device inspection
-
Anti-unhooking device : confirm that the tongue (safety card) is intact, the spring is effective, and it can close automatically and lock reliably.
-
Nut or locking device : Check whether the hook nut is loose and whether the anti-loosening gasket is ineffective.
4. Check the connection parts
-
Pulley block/crossbeam : Check whether the connecting pins and bolts between the hook and the pulley block and the crossbeam are worn or loose.
-
Wire rope or chain : Make sure the rope ring and shackle connected to the hook are not deformed, worn or cracked.
5. Functional testing
-
No-load test : raise and lower the hook to observe if there is any abnormal noise or jamming.
-
Load test (regularly): Daily inspection can observe historical records. If hidden dangers are found, a static load test with 1.25 times the rated load is required .
6. Recording and Disposal
-
Inspection records : Fill out the inspection form and record any abnormalities (such as cracks, excessive wear, etc.).
-
Immediate deactivation criteria : Deactivate and replace if the following problems are found:
-
cracks or permanent deformation.
-
The opening increased by more than 10% .
-
The wear of the dangerous section reaches 5% .
-
Precautions
-
Inspection frequency : Inspection is required before each shift, and inspection frequency should be increased after intensive use.
-
Tool assistance : Use a magnifying glass (to check for cracks) and a caliper (to measure wear) when necessary.
-
Compliance basis : Refer to the lifting hook standard "GB/T 10051.1-2010".
Through systematic inspection, accidents of hook breakage or unhooking can be effectively prevented, ensuring the safety of lifting operations.
The following is a daily checklist for crane hooks , covering key safety points to ensure normal operation of the equipment and safe operation:
1. Visual inspection
-
Cracks or deformation : Check the hook surface, hook neck, threads and other parts for cracks, bends or plastic deformation.
-
Wear : Measure the hook opening (compare with the original size, if it exceeds 10% , it should be scrapped).
-
Corrosion : Check for rust or corrosion, especially paying attention to the stress-bearing parts (if the cross-section wear caused by rust is ≥ 5%, it needs to be replaced).
-
Clear markings : Make sure the rated load markings on the hook are clearly readable.
2. Inspection of rotating parts
-
Rotation flexibility : Test whether the hook bearings or rotating parts are stuck to ensure smooth 360° rotation.
-
Lubrication condition : Check whether lubrication is sufficient and add grease if necessary (according to manufacturer's requirements).
3. Safety device inspection
-
Anti-unhooking device : confirm that the tongue (safety card) is intact, the spring is effective, and it can close automatically and lock reliably.
-
Nut or locking device : Check whether the hook nut is loose and whether the anti-loosening gasket is ineffective.
4. Check the connection parts
-
Pulley block/crossbeam : Check whether the connecting pins and bolts between the hook and the pulley block and the crossbeam are worn or loose.
-
Wire rope or chain : Make sure the rope ring and shackle connected to the hook are not deformed, worn or cracked.
5. Functional testing
-
No-load test : raise and lower the hook to observe if there is any abnormal noise or jamming.
-
Load test (regularly): Daily inspection can observe historical records. If hidden dangers are found, a static load test with 1.25 times the rated load is required .
6. Recording and Disposal
-
Inspection records : Fill out the inspection form and record any abnormalities (such as cracks, excessive wear, etc.).
-
Immediate deactivation criteria : Deactivate and replace if the following problems are found:
-
cracks or permanent deformation.
-
The opening increased by more than 10% .
-
The wear of the dangerous section reaches 5% .
-
Precautions
-
Inspection frequency : Inspection is required before each shift, and inspection frequency should be increased after intensive use.
-
Tool assistance : Use a magnifying glass (to check for cracks) and a caliper (to measure wear) when necessary.
-
Compliance basis : Refer to the lifting hook standard "GB/T 10051.1-2010".
Through systematic inspection, accidents of hook breakage or unhooking can be effectively prevented, ensuring the safety of lifting operations.
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